Volks-Rod

You don't drive it">

Volks-Rod

You don't drive it, you aim it!
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The transaxle is next. I still have to shorten the emergency brake cables
Assembling the chassis on this table is the only way to go. I guess I'd better stop admiring my work and get back to it.

With the front end pretty well finished I proceeded to the rear. As I’ve already said I’ve cleaned and painted the transaxle so all that’s          necessary is to bolt it in. I have installed urethane transmission mounts to mount the motor a little more securely and they have the noise and vibration dampening features like stock mounts. At a later time, I discovered that the urethane mounts were still too flexible, so I fabricated a housing to capture the front mount. This was basically a can that the mount fits into that would keep the vibration dampening aspects of the urethane but would not allow the urethane to flex from torque.

I have already rebuilt the rear brakes. I have cut many corners on this project to try to save money but it’s foolish to scrimp where safety is concerned.

I also bought and installed a new set of emergency brake cables. As always the cables were too long and had to be shortened. The standard procedure would be to cut the inner cable or double it over on itself and clamp it together with a bunch of cable clamps, but I choose a different method. The way that I like to shorten cables is to first cut the threaded end off of the cable. Next drill a hole longwise through a bolt, insert the cut end of the cable through the drilled hole in the bolt and weld the end of the cable to the bolt. This is accomplished much easier with a heli-arc welder but if you’re careful this can be done with a M.I.G. welder. After welding make sure that the threads have been restored so that they can be screwed into, in my case, spherical rod ends. It takes a few more tools to do it this way but I think the end results are much cleaner. You can always hire a machine shop to do this part of the job, but be prepared to pay nearly $100 for the job.

The rear hairpins go on next. They go on real easy but will require a rear end wheel alignment later on.

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This site was last updated 02/06/05